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Epoxy Primer ZD6180 for Hot-dip Galvanised Steel

Quick Specs

Hot-dip Galvanized Steel Epoxy Primer ZD6180 is an epoxy coating used as a primer. It is a multi-purpose epoxy primer or intermediate coat for steel structures and galvanized steel under various atmospheric environments. A two-component anti-corrosive primer composed of epoxy resin, zinc chromate anti-rust pigment, solvents, additives and polyamide curing agent, suitable as a primer for subsequent coats on hot-dip galvanized steel. Parameters on this page: volume solids 51 ± 3%, dry film thickness 30/50/80 µm, theoretical spreading rate 0.219 kg/m². Comparable products from the same brand: ZD6310-N01P epoxy oil-resistant static-dissipative primer, ZD6317 fast-drying zinc phosphate epoxy coating, epoxy sealing primer ZD1035.

Parameter source: ZINDN original technical data sheet (TDS) "Hot-dip Galvanized Steel Epoxy Primer ZD6180"; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids51 ± 3%
Dry Film Thickness30/50/80 µm
Theoretical Spreading Rate0.219 kg/m²
VOC—
Density / Specific Gravity1.4 ± 0.1
Number of ComponentsTwo-component
Flash Point>25 °C (components A, B and the mixture)
ThinnerX-500 Epoxy Thinner
Mixing RatioComponent A (base) : Component B (curing agent) = 25:3

Browse Similar Models by CategoryThis model belongs to: Primer, Epoxy

ZD6180 Hot-dip Galvanized Steel Epoxy Primer

Product description

A two-component anti-corrosive primer composed of epoxy resin, zinc chromate anti-rust pigment, solvents, additives and polyamide curing agent, suitable as a primer for subsequent coats on hot-dip galvanized steel.

Key features

Good adhesion to hot-dip galvanized workpieces;

A multipurpose epoxy primer with low-temperature curing, fast drying and fast overcoating, an unlimited maximum overcoating interval, and overcoatable with various high-performance topcoats.

Excellent anti-corrosion performance in various atmospheric environments;

Excellent adhesion to steel, galvanized steel and old coatings;

Intended use

Multi-purpose epoxy primer or intermediate coat for steel structures and galvanized steel under various atmospheric environments;

Suitable for new construction or maintenance.

Specification data

ColourGrey
GlossMatt
Volume Solids51±3%
Mixed density (kg/L)1.4±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 30Typical 50Maximum 80
Wet film thickness (µm)58.898156
Theoretical spreading rate (kg/m²)0.0820.1370.219
Practical Spreading RateAllowing for a suitable loss factor

Application instructions

Suitable substrates and surface preparation

New steelRemove grease from the surface with a suitable cleaner, and rinse off salts and other contaminants with fresh water. Remove weld slag, and grind welds and sharp edges smooth. Abrasive blast clean to Sa 2.5 (ISO 8501-1); the ideal surface roughness is Rz 30–75 µm (medium roughness on the ISO 8503-1 comparator). Apply the primer within 4 hours of blast cleaning.
Shop-primed surfaceWelds, heat-treated areas and damaged areas must be blast cleaned to Sa 2.5 (ISO 8501-1) or cleaned with power tools to St 3. Only sound, approved zinc-rich shop primer may be retained. When exposed to humid conditions, zinc salts form on the zinc-rich primer surface; before recoating, remove soluble zinc salts with fresh water and remove white rust (zinc corrosion products) with a stiff brush. If the zinc-rich primer is damaged over a large area, full blast cleaning is recommended.
RepairRemove oil, grease, salts, dust and damaged old coating

Application and curing conditions

Application environment temperature 5–38 °C, relative humidity not more than 85%, and the steel surface temperature should be at least 3 °C above the dew point. Do not apply outdoors in adverse weather such as rain, fog, snow, strong wind and heavy dust;

At application environment temperatures of -5 to 5 °C, use a low-temperature-curing product or take other measures to ensure proper film curing.

Paint mixing

MixingThis product is supplied as two containers forming one unit. Stir the base thoroughly with a power mixer, add the curing agent in the specified ratio, stir again with a power mixer, and add the recommended thinner to adjust to a suitable application viscosity. Once mixed, use within the specified pot life.
Thinner / Cleaning SolventX-500 Epoxy Thinner
Mixing ratio (by weight)Component A (base) : Component B (curing agent) = 25:3
Induction Time10 min (25 °C)

Pot life after mixing

5°C15°C25°C35°C
5 h4.5 h3.5 h2.5 h

Application

Application MethodsAirless spray and air spray are recommended; brush and roller are recommended only for touch-up, small-area application or repair.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.43~0.581.5~2.5——
Spray pressurekg/cm²150~2003~4——
Thinning quantity%0~1010~205~10

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Touch Dry4 h2 h1 h30 min
Hard Dry24 h16 h12 h8 h
Minimum recoat interval24 h16 h12 h8 h
Maximum recoat intervalUnlimited, but any chalk layer from long-term exposure must be removed completely before recoating.

Note: the above data are measured under well-ventilated conditions, at typical film thickness and 75% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors.

Typical paint system

Preceding coatApply directly to steel surfaces prepared to Sa2.5 or St3, or to approved shop primer, zinc-rich primer or epoxy primer surfaces.
Subsequent coatEpoxy, polyurethane, fluorocarbon and others

Packaging, storage and handling

Packaging SpecificationsComponent A 25 kg, Component B 3 kg
Flash Point>25 °C (components A, B and the mixture)
Storage conditionsStore in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 1 year under good storage conditions.

Health, safety and environmental protection

This product contains flammable materials; site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling solvent vapours and spray mist, avoid contact of paint with skin and eyes, and do not swallow the product. Take the necessary precautions and protective measures for fire prevention, explosion prevention and environmental protection. Use only in well-ventilated conditions. In confined or poorly ventilated areas, provide forced ventilation.

Waste disposal must comply with the relevant national or local regulations.

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does Hot-dip Galvanized Steel Epoxy Primer ZD6180 have?
Hot-dip Galvanized Steel Epoxy Primer ZD6180 is a two-component product; mix according to the mixing ratio in the "Application Data" table on this page before use.
What is the mixing ratio of Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The mixing ratio of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is A (base):B (curing agent) = 25:3.
What dry film thickness is typically applied for Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The conventional dry film thickness of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is 30/50/80 µm, determined by the coating system and design requirements.
What is the theoretical spreading rate of Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The theoretical spreading rate of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is 0.219 kg/m²; actual consumption is adjusted according to substrate roughness, application loss and colour hiding power.
What is the volume solids of Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The volume solids of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is 51 ± 3%.
What is the gloss of Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The gloss of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is matt.
What thinner is used for Hot-dip Galvanized Steel Epoxy Primer ZD6180?
Recommended thinner for Hot-dip Galvanized Steel Epoxy Primer ZD6180: X-500 epoxy thinner.
What is the flash point of Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The flash point of Hot-dip Galvanized Steel Epoxy Primer ZD6180 is >25°C (Component A, Component B, and mixture); storage, transport, and application shall follow the product Safety Data Sheet.
How is Hot-dip Galvanized Steel Epoxy Primer ZD6180 applied?
Application method for epoxy primer for hot-dip galvanised surfaces ZD6180: airless spray and conventional air spray are recommended; brush and roller application are recommended only for stripe coating, small areas or touch-up; surface preparation and coating systems are as described on this page.
Which standards apply to Hot-dip Galvanized Steel Epoxy Primer ZD6180?
The technical data on this page states: ISO8501 (see application instructions on this page); ISO8503 (see application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the recommended coating system.
Where can Hot-dip Galvanized Steel Epoxy Primer ZD6180 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

Factory item number list (1 in total)

The factory item numbers of Hot-dip Galvanized Steel Epoxy Primer ZD6180 are as follows.Item No.is the most accurate form when ordering;Colour/colour codecorresponds to the actual colour (RAL, GSB are colour chart codes);Packaging SpecificationsFactory complete-set specification format. Colors not listed may be ordered against the colour card.

Item No.Colour / colour codePackaging Specifications
ZD6180—28 KG

This model has a total of1item numbers, all listed on this page; colours outside the table (including special colours and bulk packaging) can be confirmed by phone, delivery dates are advised according to the factory's current production schedule and stock. In the packaging specification, the "+" indicates the complete-set notation for two-component products (base + curing agent), subject to the factory specification; a "—" in the colour column denotes an auxiliary product, or that the item has no colour code in the factory system.

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