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Marine Heavy-duty Anti-corrosive Coating ZD2190

Quick Specs

For the protection of steel structures in severely corrosive environments, such as the underwater areas of offshore structures, pile structures, external wall protection of buried pipelines, storage tanks, and steel structures in chemical plants, paper mills and similar environments. Offshore heavy-duty anticorrosive coating is a high-solids, low-VOC two-component high-build epoxy barrier coating that provides long-term protection with a single coat. Modified by the addition of anti-slip aggregate, the product can be used as an anti-slip deck coating system and should then be applied on a suitably primed surface. Parameters on this page: volume solids 90 ± 3%, dry film thickness 300/600/1200 µm, theoretical spreading rate 1.95 kg/m².

Parameter source: ZINDN manufacturer's Technical Data Sheet (TDS) "Offshore Heavy-duty Anticorrosive Coating ZD2190"; values such as spreading rate are converted from TDS parameters and are for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids90 ± 3%
Dry Film Thickness300/600/1200 µm
Theoretical Spreading Rate1.95 kg/m²
VOC—
Density / Specific Gravity1.46 ± 0.3
Number of ComponentsTwo-component
Flash Point>32 °C (Component A, Component B and the mixture)
ThinnerZX-11 Epoxy Thinner
Mixing RatioComponent A (base) : Component B (curing agent) = 6.15:1

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ZD2190 Offshore Heavy-duty Anticorrosive Coating

Product description

Offshore heavy-duty anticorrosive coating is a high-solids, low-VOC two-component high-build epoxy barrier coating that provides long-term protection with a single coat. Grades containing glass flake in the film provide improved anticorrosion protection.

Key features

Excellent adhesion, corrosion resistance and cathodic disbondment resistance;

Excellent abrasion resistance;

Excellent water immersion resistance; good chemical resistance

Excellent mechanical properties

Intended use

For the protection of steel structures in severely corrosive environments, such as the underwater areas of offshore structures, pile structures, external wall protection of buried pipelines, storage tanks, and steel structures in chemical plants, paper mills and similar environments. With suitable anti-slip aggregate added, it can serve as an anti-slip deck coating system. A single coat can reach a dry film thickness above 1000 µm, greatly simplifying the application procedure.

Specification data

ColourGrey, black
GlossMatt
Volume Solids90±3%
Mixed density (kg/L)1.46±0.3

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 300Typical 600Maximum 1200
Wet film thickness (µm)3356801350
Theoretical spreading rate (kg/m²)0.490.971.95
Practical Spreading RateAllowing for a suitable loss factor

Application instructions

Suitable substrates and surface preparation

All surfaces to be coated must be clean, dry and free from contaminants. Before paint application, all surfaces shall be assessed and prepared in accordance with ISO

85042000. Oil and grease shall be removed in accordance with SSPC-SP1 solvent cleaning.

Steel substrate

The product shall be applied to surfaces abrasive blast cleaned to Sa2.5 (ISO 8501-1:2007) or SSPC-SP10. An angular surface profile of 40–70 µm (2–3 mil) is recommended. Surface defects exposed by blasting shall be ground, filled or otherwise treated in a suitable manner.

Approved primer must be clean, dry and free from soluble salts and any other surface contaminants. Unapproved primer shall be removed completely by abrasive blast cleaning to Sa2.5 (ISO 8501-1:2007).

Aged coatingSuitable for application over certain firmly adhering, intact aged coatings; small-area testing and evaluation are required before application.
OthersConsult East China ZINDN Company.

Application and curing conditions

Substrate surface temperature must always remain at least 3°C above the dew point. Application in enclosed spaces requires adequate ventilation to ensure proper coating drying. During application and drying, avoid curing of the film under high humidity to prevent the formation of amine salts. Condensation during or immediately after application will cause a flat surface and a poor-quality film. Premature exposure to standing water will cause colour change.

Paint mixing

Mixing: stir Component A (Base) separately until uniform, then stir Component A and Component B thoroughly until homogeneous, and add the appropriate amount of the recommended thinner to adjust to a suitable application viscosity. Once mixed, the product must be used within the specified pot life.

Thinner / Cleaning SolventZX-11 Epoxy Thinner
Mixing ratio (by weight)Component A (base) : Component B (curing agent) = 6.15:1
Induction Time15 min (25 °C)

Pot life after mixing

5°C15°C25°C35°C
3 h2 h1.5 h1 h
Airless SprayRecommended: nozzle diameter 0.53–0.66 mm (21–26 mil), total fluid pressure at the nozzle not less than 176 kg/cm² (2503 psi)
Air SprayRecommended:

Spray parameters

Application methodAir SprayHigh-pressure airless sprayBrush/roller
Discharge pressure MPa0.3-0.57.0-12.0——
Thinner amount (% by weight)10-200-55~20
Nozzle tip size1.5-2.50.53-0.66——

Drying/curing time and recoat interval

Summer-grade hardener

Temperature10°C(50°F)15°C(59°F)25°C(77°F)40°C(104°F)
Surface Dry18 h12 h5 h3 h
Hard Dry30 h21 h12 h8 h
Minimum overcoating time (self)24 h21 h12 h8 h
Maximum overcoating time (self)30 days24 days21 days14 days
Interval before overcoating with the topcoatBefore application of the next topcoat, the surface shall be clean, dry and free from zinc salts and contaminants.

Winter-grade hardener

Surface Dry0°C(32°F) 18 h5°C(41°F) 14 h15°C(59°F) 9 h25°C(77°F) 4.5 h
Hard Dry48 h40 h17 h10.5 h
Minimum overcoating time (self)48 h40 h17 h10.5 h
Maximum overcoating time (self)30 days28 days24 days21 days
Interval before overcoating with the topcoatBefore application of the next topcoat, the surface shall be clean, dry and free from zinc salts and contaminants. Note: the above data were measured under good ventilation, with reference to a 600 µm wet film and 75% relative humidity; thicker films extend the drying time. Actual drying time and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, early handling requirements and mechanical strength. Consult East China ZINDN Company for details.

Product Characteristics

The offshore heavy-duty coating, like all epoxy paints, will chalk and fade on exposure to the atmosphere. This phenomenon does not affect corrosion protection performance.

The offshore heavy-duty coating can be applied at 1000–1200 µm in a single coat without affecting adhesion, corrosion protection performance or other properties. It simplifies the application procedure and improves coating efficiency.

Modified with the addition of anti-slip aggregate, the product can be used as an anti-slip deck coating system and shall then be applied over a suitably primed surface. Typical thickness is between 500 and 1000 µm. Apply with a suitable large-nozzle spray gun (air spray gun with a 5–10 mm nozzle). Small areas may be applied by trowel or roller. Consult East China ZINDN Company for details.

Typical paint system

The offshore heavy-duty coating may be applied directly to prepared steel surfaces,

Recommended primer:Epoxy zinc-rich, epoxy zinc phosphate;
Recommended topcoat:Polyurethane topcoat, fluorocarbon topcoat

For other suitable primers/topcoats, consult East China ZINDN Company.

Packaging, storage and handling

Packaging SpecificationsComponent A 24 kg, Component B 3.9 kg
Flash Point>32 °C (Component A, Component B and the mixture)
Storage conditionsStore in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 1 year under good storage conditions.

Health, safety and environmental protection

This product contains flammable materials; site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling solvent vapours and spray mist, avoid contact of paint with skin and eyes, and do not swallow the product. Take the necessary precautions and protective measures for fire prevention, explosion prevention and environmental protection. Use only in well-ventilated conditions. In confined or poorly ventilated areas, provide forced ventilation.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in July 2020; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does offshore heavy-duty coating ZD2190 have?
Offshore heavy-duty coating ZD2190 is a two-component product; mix according to the mixing ratio in the "Application Data" table on this page before use.
What is the mixing ratio of offshore heavy-duty coating ZD2190?
The mixing ratio of offshore heavy-duty coating ZD2190 is A (base):B (hardener) = 6.15:1.
What dry film thickness is typically used for offshore heavy-duty coating ZD2190?
Offshore heavy-duty coating ZD2190 is typically applied at a dry film thickness of 300/600/1200 µm, depending on the coating system and design requirements.
What is the theoretical spreading rate of offshore heavy-duty coating ZD2190?
The theoretical spreading rate of offshore heavy-duty coating ZD2190 is 1.95 kg/m²; actual consumption is adjusted for substrate roughness, application loss and colour hiding power.
What is the volume solids of offshore heavy-duty coating ZD2190?
The volume solids of offshore heavy-duty coating ZD2190 are 90 ± 3%.
What is the gloss of offshore heavy-duty coating ZD2190?
The gloss of offshore heavy-duty coating ZD2190 is flat.
Which thinner is used with offshore heavy-duty coating ZD2190?
Recommended thinner for offshore heavy-duty coating ZD2190: ZX-11 epoxy thinner.
What is the flash point of offshore heavy-duty coating ZD2190?
The flash point of Marine Heavy-duty Anticorrosive Coating ZD2190 is >32 °C (components A, B and mixture); storage, transport and application shall comply with the product Safety Data Sheet.
Which standards apply to offshore heavy-duty coating ZD2190?
As recorded in the technical data on this page: before applying the paint, all surfaces shall be assessed and prepared in accordance with ISO 8504 2000; steel surfaces: where this product is to be applied, the surface shall be blast cleaned to Sa2.5 (ISO 8501-1:2007) or SSPC-SP10. Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can offshore heavy-duty coating ZD2190 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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