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ZD5100 Water-borne Primer/Topcoat Combined

Quick Specs

ZD5100 Waterborne Primer-Topcoat is a waterborne coating. Used as a primer-topcoat or as a primer on abrasive blast cleaned bare steel in light to medium corrosive environments, such as building steel structures, bridges, construction machinery, storage tanks and pipelines, and power facilities; used with high-performance coatings, it further improves the corrosion protection of the coating system. An environmentally friendly waterborne one-component anticorrosive primer-topcoat composed of waterborne acrylic-modified epoxy ester emulsion, anti-corrosive pigments, water and additives. Page parameters: volume solids 50 ± 3%, dry film thickness 40/60/80 µm, theoretical spreading rate 0.192 kg/m².

Parameter source: ZINDN manufacturer's Technical Data Sheet (TDS) "ZD5100 Waterborne Primer-Topcoat"; values such as spreading rate are converted from TDS parameters and are for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids50 ± 3%
Dry Film Thickness40/60/80 µm
Theoretical Spreading Rate0.192 kg/m²
VOC—
Density / Specific Gravity1.2 ± 0.1
Number of ComponentsOne-component
Flash Point>115°C
ThinnerDeionised water (clean tools before the paint is touch dry; once touch dry, a glycol ether solvent may be used for tool cleaning…
Colour / AppearanceBlue, red or custom colours

Browse Similar Models by CategoryThis model belongs to: Water-borne

ZD5100 Waterborne Primer-Topcoat

Product description

An environmentally friendly waterborne one-component anticorrosive primer-topcoat composed of waterborne acrylic-modified epoxy ester emulsion, anti-corrosive pigments, water and additives.

Key features

The film has high anticorrosive performance;

The film has good gloss and colour retention;

Fast drying and simple application.

Intended use

As a primer-topcoat or as a primer, for abrasive blast cleaned bare steel in light to moderate corrosive environments, such as building steel structures, bridges, construction machinery, storage tanks and pipelines, and power facilities; when used with high-performance coatings, it further improves the corrosion protection performance of the coating system;

Specification data

ColourBlue, red or custom colours
GlossFlat
Volume Solids50±3%
Mixed density (kg/L)1.2±0.1

Typical film thickness and theoretical spreading rate

Dry film thickness (µm)Minimum 40Typical 60Maximum 80
Wet film thickness (µm)80120160
Theoretical spreading rate (kg/m²)0.0960.1440.192
Practical Spreading RateAllowing for a suitable loss factor

Application instructions

Suitable substrates and surface preparation

New steelRemove grease with a suitable cleaner and rinse salts and other contamination off the surface with fresh water. Remove weld slag, grind welds and sharp edges smooth, and blast clean to Sa2.5 (ISO 8501-1), ideally achieving a surface profile of Rz 30–75 µm (medium profile on the ISO 8503-1 comparator). Apply the primer within 4 hours of blasting. Steel may also be abraded to St3.
RepairRemove grease thoroughly with a suitable cleaner, and wash off salts and other contamination with high-pressure fresh water. Blast cleaning is preferred to remove rust and other loose material; power tools may also be used to abrade small rusted areas, which shall then be touched up with this product.

Application and curing conditions

Application ambient temperature 5–40°C, relative air humidity not more than 80%, and steel surface temperature at least 3°C above the dew point; outdoor use is prohibited in adverse weather such as rain, fog, snow, strong wind and heavy dust;

Paint mixing

MixingThe product is supplied in a single can. Before use, stir evenly with an electric mixer and add an appropriate amount of deionized water to adjust to a suitable application viscosity.
Thinner / Cleaning SolventDeionised water (clean tools before the paint is touch dry; once touch dry, a glycol ether solvent may be used for tool cleaning)

Application

Application MethodsAirless spray or air spray is recommended; brush and roller are recommended only for touch-up, small-area application or repair.

Use a soft brush or short-nap roller to minimise air entrapment.

Application parameters

Application MethodsUnitHigh-pressure airless sprayAir SprayBrush/roller
Spray gun tip sizemm0.38~0.481.5~2.0——
Spray pressurekg/cm²150~2003~4——
Thinning quantity%0~30~50~3

Drying/curing time and recoat interval

Substrate surface temperature5°C15°C25°C35°C
Touch Dry4 h2 h1 h30 min
Hard Dry36 h30 h24 h18 h
Minimum recoat interval30 h24 h20 h14 h
Maximum recoat interval6 months; the surface shall be clean and free from contamination

Note: the above data are measured under well-ventilated conditions, at typical film thickness and 65% relative humidity, and are for reference only.

Actual drying times and the interval before recoating may be longer or shorter depending on film thickness, ventilation, humidity, the underlying paint, requirements for early handling and mechanical strength, and other factors. The coating must be fully cured before immersion service.

Typical paint system

Preceding paintVarious water-borne or solvent-borne acrylic, epoxy, polyurethane intermediate coats or anti-corrosive primers

Notes

During application and drying/curing, the relative humidity must not exceed 80%.

With roller and brush application, several coats may be required to achieve full hiding, especially for certain lead-free bright colours such as yellow and orange.

Packaging, storage and handling

Packaging Specifications20kg
Flash Point>115°C
Storage conditionsStore in accordance with national regulations. Keep at a temperature above 0 °C in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed.
Shelf lifeShelf life is 1 year under good storage conditions.

Health, safety and environmental protection

Site safety must comply with the relevant national or local regulations. Read the safety labels on the packaging and the product Safety Data Sheet (MSDS).

Avoid inhaling spray mist, avoid skin and eye contact with the paint, and do not swallow the product. Take the necessary precautions for environmental protection. Use the product in a well-ventilated area. In narrow or poorly ventilated spaces, provide forced ventilation to facilitate film drying.

Waste disposal must comply with the relevant national or local regulations.

Disclaimer

The information and data in this document are accumulated from our tests and practical experience and may serve as an application guide. Since the use of the product is generally beyond our control, we guarantee only the quality of the product itself. We reserve the right to modify this document without prior notice as the product is improved.

Version informationPublished in June 2022; this data sheet supersedes all previous versions

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

FAQ

How many components does ZD5100 have?
ZD5100 is a one-component product; it can be applied after opening the can and stirring evenly, with no on-site mixing required.
What dry film thickness is typically applied for ZD5100?
ZD5100 is typically applied at a dry film thickness of 40/60/80 µm, determined by the coating system and design requirements.
What is the theoretical spreading rate of ZD5100?
The theoretical spreading rate of ZD5100 is 0.192 kg/m²; actual consumption is adjusted according to substrate roughness, application loss and colour hiding power.
What is the volume solids of ZD5100?
The volume solids of ZD5100 is 50 ± 3%.
What is the gloss of ZD5100?
The gloss of ZD5100 is flat.
Which thinner is used for ZD5100?
Thinner for ZD5100: deionized water (tools shall be cleaned before the paint is touch dry; once the paint is touch dry, alcohol ether solvents may be used for…
What is the flash point of ZD5100?
The flash point of ZD5100 is >115 °C; storage, transport and application shall comply with the product Safety Data Sheet.
How is ZD5100 applied?
Application method for ZD5100: airless spray or air spray is recommended; brush and roller are recommended only for stripe coating, small-area application and repair; surface preparation and the coating system are as described on this page.
Which standards are referenced for ZD5100?
The technical data on this page states: ISO8501 (see application instructions on this page); ISO8503 (see application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the recommended coating system.
Where can ZD5100 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

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Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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