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Epoxy Mastic XH4220

Quick Specs

Epoxy High-build Coating XH4220 belongs to epoxy coatings. Mainly used for the corrosion protection of the external walls of buried pipelines in soil environments with pH 4–8, replacing epoxy coal tar pitch anti-corrosion coatings in applications with stringent environmental requirements. Parameters on this page: volume solids 81 ± 2%, dry film thickness 50/150/200 µm, theoretical spreading rate 4 m²/L.

Parameter source: T&H original technical data sheet (TDS) for Epoxy Mastic XH4220; spreading rate and other values are converted from TDS parameters and provided for product selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids81 ± 2%
Dry Film Thickness50/150/200 µm
Theoretical Spreading Rate4 m2/L
VOC190g/L
Density / Specific Gravity1.45 kg/L
Number of ComponentsTwo-component
Flash Point25°C
Thinner0-15%
Mixing RatioBase : curing agent = 6:1 (by weight), 78:22 (by volume)

Browse Similar Models by CategoryThis model belongs to: Epoxy

FAQ

What is the mixing ratio of epoxy mastic?
Mixing ratio for Epoxy High-build Coating: Base:Hardener = 6:1 (by weight), 78:22 (by volume).
What dry film thickness is typically applied for epoxy mastic?
Epoxy High-build Coating conventional dry film thickness 50/150/200 µm; specific value determined by the coating system and design requirements.
What is the theoretical spreading rate of epoxy mastic?
Theoretical spreading rate of Epoxy High-build Coating is 4 m²/L; actual consumption adjusted according to substrate roughness, application loss and colour hiding power.
What is the volume solids of epoxy mastic?
The volume solids of epoxy mastic is 81 ± 2%.
What is the VOC of epoxy mastic?
The VOC of the high-build epoxy is 190 g/L.
What is the gloss of epoxy mastic?
The gloss of the high-build epoxy is not applicable.
Which thinner is used for epoxy mastic?
Recommended thinner for epoxy mastic: 0–15%.
What is the flash point of epoxy mastic?
The flash point of epoxy mastic is 25 °C; storage, transport and application follow the product safety data sheet.
Which standards apply to epoxy mastic?
As recorded in the technical data on this page: before coating, all surfaces shall be assessed and prepared in accordance with ISO8504:2000. Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can epoxy mastic be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Product Description

A high-solids high-build epoxy coating, free of harmful substances such as coal tar and pitch. Mainly used for anti-corrosion protection of the external wall of buried pipelines in soil environments with pH 4–8, replacing epoxy coal tar pitch anti-corrosion coatings in applications with stringent environmental requirements.

Product Characteristics

Basic physical and chemical data

ColourBrown-black, aluminium grey
GlossN/A
density1.45 kg/L
Volume Solids81±2%
Volatile Organic Compounds190g/L
Flash Point25°C
Mixing ratioBase : curing agent = 6:1 (by weight), 78:22 (by volume)

Application parameters

Typical dry film thickness200µm
Recommended dry film thickness200–600 µm, according to system requirements
Induction time (20 °C)10-15min

Application Methods

Thinner quantity (by volume)Airless spray 0–10%Air spray /Roller or brush 0–15%
Recommended nozzle size0.43~0.64mm/None
Recommended spray pressure15~20MPa/None
Application suitabilityRecommended/Suitable for small-area repair

Theoretical Spreading Rate

Dry film thickness (µm)50150200
Wet film thickness (µm)63188250
Theoretical spreading rate (m²/L)16.25.34

Application data (typical dry film thickness 100 µm)

TemperatureSurface DryHard DryPot LifeRecoat interval
MinimumMaximum*
5°C4h24h4h24h
15°C3h20h3h24h/
25°C1.5h12h1.5h12h
40°C1h6h40min8h

*The maximum recoat interval depends on the exposure environment and the end use of the coating.

Surface Preparation

All surfaces to be coated shall be clean, dry and free from contaminants. Prior to coating, all surfaces shall be assessed and prepared in accordance with ISO 8504:2000. On coating film surfaces already coated with this product, areas with mechanical damage and local rusting shall be locally abrasive blast cleaned to Sa2½ or power tool cleaned to St3 before local repair. When coating over other existing coatings, appropriate methods shall be used to remove chalking, zinc salts, grease and other contaminants from the surface. When coating over inorganic zinc silicate primer or sprayed metal surfaces, an approved tie-coat or intermediate coat shall be used.

Precautions

1. During application, ensure ventilation, exhaust, keep away from ignition sources, and wear masks, gloves and other protective equipment; maintain adequate ventilation during curing. 2. When mixing paint, first stir the main agent uniformly, then add the curing agent in the specified ratio and mix uniformly; adjust the amount of thinner according to application requirements and temperature changes, stir thoroughly and induce. 3. When applied over inorganic zinc silicate coatings, seal with a tie coat; apply this product only after the tie coat is hard dry, otherwise the effectiveness of pinhole sealing will be reduced. 4. Excessive thinning will reduce sag resistance and slow curing. 5. Excessive film thickness will seriously affect drying and curing, recoatability and handling time. To achieve better coating performance, when the film thickness exceeds 200 µm, apply multiple coats to improve coating density. Avoid excessive single-coat application at edges, corners, welds and other parts of structural components; once these parts are coated too thick, extend the recoat time of subsequent coats to ensure solvent evaporation from the coating, otherwise cracking may occur during service. 6. After long-term exposure, if chalking occurs on the coating, clean with high-pressure water or abrade the surface before applying subsequent coatings. 7. Roller application cannot achieve high film thickness and a good continuous film in a single coat; multiple coats are required. 8. During application and curing, the substrate temperature must be above 5 °C and at least 3 °C above the dew point, and the relative humidity must not exceed 85%. Good performance is obtained only after the film is fully cured; the degree of curing depends on temperature, humidity, film thickness and other factors. Do not apply this product when the air temperature is below 5 °C. 9. In strongly acidic and strongly alkaline soils, this product is not suitable as a substitute for conventional epoxy coal tar asphalt coatings. 10. Cutting structures coated with this coating generates smoke and dust; take appropriate protective measures. 11. When work is suspended, do not leave paint in paint lines, spray guns or spray equipment. Flush all equipment thoroughly with thinner. If the suspension is prolonged, it is recommended to mix a fresh batch of paint for application. 12. All equipment should be cleaned with thinner immediately after use. Periodic flushing of spray equipment during the daily work process is a good practice. Cleaning frequency depends on spray volume, temperature, spray time, including interruption time and other factors. 13. Residual paint and empty cans should be disposed of in accordance with relevant local regulations.

Packaging

21 kg per unitBase 18 kgCuring agent 3 kg
14.5 L per unitBase 11.4 LHardener 3.1 L

Storage

Keep sealed in a ventilated, cool, dry place away from sources of ignition. Minimum 12 months.

Safety Precautions

1. For the coating and its recommended thinners, see the safety sheets and the safety data of the relevant materials. This is a solvent-borne coating; avoid inhaling spray mist and solvent vapours, and avoid exposing skin and eyes and contact with uncured paint as far as possible. 2. All work related to the application and use of this product must comply with the relevant national health, safety and environmental standards and regulations. 3. If welding or flame cutting is required on metal coated with this product, dust and fumes will be generated; use appropriate personal protective equipment and adequate local ventilation. 4. If in doubt about the suitability of this product, consult the company.

Scope of liability

The information provided in this product data sheet is based on laboratory test results that we consider accurate, and is provided for application guidance only. All recommendations and advice given by T&H on the use of T&H products, whether in technical documents, special consultation or otherwise, are based on information we consider most reliable. Our products and the information provided are intended for users with the necessary knowledge and industrial experience, and it is for these end users to determine whether the products are suitable for their use. T&H cannot control the quality and condition of the substrate, nor the various factors affecting the use of the product. Therefore, T&H accepts no liability for any loss, injury or damage arising from the use of our products or from reliance on this product data sheet (unless otherwise agreed in writing). Data in this product data sheet may be revised as necessary based on practical experience and continued product development.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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