Penguard Express UHS Ultra-High Solids Epoxy Thick Build Coating belongs to Epoxy. Recommended for offshore and onshore environments, refineries, power plants, bridges, municipal buildings and mining equipment. The product has high surface tolerance and is suitable for use as a maintenance coating where abrasive blasting cannot be carried out, particularly where fast turnaround is required. Parameters on this page: Volume Solids 85 ± 2%, Dry Film Thickness (DFT) 75–250 µm, Theoretical Spreading Rate 11.3–3.4 m²/L. Comparable models from the same brand: Balloxy HB Light Epoxy Ballast Water Tank Coating, Jota Armour Heavy-Duty Abrasion-Resistant Epoxy Anti-Slip Coating, Jotacote HF002 General-Purpose Abrasion-Resistant Epoxy Coating HF.
Parameter source: JOTUN original Technical Data Sheet (TDS) “Penguard Express UHS Ultra-High Solids Epoxy Thick Build Coating”; values such as spreading rate are converted from TDS parameters and are for selection reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.
This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.
| Volume Solids | 85 ± 2% |
|---|---|
| Dry Film Thickness | 75–250 µm |
| Theoretical Spreading Rate | 11.3–3.4 m²/L |
| VOC | 134 g/L (China) |
| Density / Specific Gravity | 1.45 kg/L |
| Number of Components | Two-component |
| Flash Point | 25 °C |
| Thinner | JOTUN Thinner No. 17 |
| Mixing Ratio | 3 parts : 1 part (by volume) |
For more Q&A on selection, application, acceptance and defect diagnosis, seeFAQsection.
Penguard Express UHS
This is a two-component polyamine-cured epoxy coating. It is a fast-drying, low-VOC ultra-high solids coating containing micaceous iron oxide (with VOC content below 10% by weight), designed specifically for new-build and steel structure manufacturers where short drying-to-handling and overcoating times are critical. The product has high surface tolerance and is suitable for use as a maintenance coating where abrasive blasting cannot be carried out, particularly where fast turnaround is required. It can be used as a primer or intermediate coat in a suitable coating system, or as a topcoat or single-coat system in atmospheric environments where chalking is not a concern.
For steel structures and pipelines exposed to high-corrosion environment C5 (ISO 12944-2).
Can be used with zinc-rich primers for corrosion environment categories up to CX.
Recommended for offshore and onshore environments, refineries, power plants, bridges, municipal buildings and mining equipment.
Others
Grey, red
| Property | Test / Standard | Description |
| Volume Solids | ISO 3233 | 85± 2 % |
| Gloss (GU 60°) | ISO 2813 | Semi-gloss (35–70) |
| Flash Point | ISO 3679 Method 1 | 25 °C |
| Density | Theoretical Value | 1.45 kg/L |
| Region | Regulations | Test / Standard | VOC Value |
| US | CARB(SCM)2020 / SCAQMD rule 1113 | Calculation | 138 g/L |
| Hong Kong | Air Pollution Control (VOC) Regulation | Calculation | 138 g/L |
| EU | European Paint Directive 2004/42/CE | Calculation | 138 g/L |
| China | GB 30981-2020 Limit of harmful substances of industrial protective coatings | GB/T 23985-2009 8.3 | 134 g/L |
The data listed are based on factory batch production and may vary slightly with colour.
| Gloss description | According to JOTUN's definition of functional coatings |
|---|
Typical recommended specification range
| Dry Film Thickness | 75–250 µm |
| Wet Film Thickness | 90–295 µm |
| Theoretical Spreading Rate | 11.3–3.4 m²/L |
Values below 75 µm can be achieved by 5% thinning.
Surface Preparation
| Substrate | Minimum | Recommended |
| Carbon Steel | St 2 (ISO 8501-1) | Sa 2½ (ISO 8501-1) |
| Galvanised steel | The surface should be clean, dry and have a suitable profile | Sweep blast with a non-metallic abrasive to produce a clean, |
| ° | a rough and uniform surface. | |
| Aluminium | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” |
to produce scratch marks on the surface.
| Shop-primed Steel | Dry, clean, certified inorganic zinc shop primer | Sweep blast or abrasive blast clean at least 70% of the area to Sa 2 (ISO 8501-1) |
| Coated surface | A clean, dry and sound compatible primer. | |
| Stainless steel | The surface should be blasted with a non-metallic abrasive, | “Blast clean using an approved non-metallic abrasive |
| hand- or machine-sanded using abrasive paper or fibre discs, | to produce a sharp angular surface profile.” | |
The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.
This product may be applied by the following methods
| Spray: | Apply by airless spray. | |
| Brush: | Recommended for stripe coating and small areas. Care must be taken to achieve the specified dry film thickness. At least 2 coats are recommended to obtain a uniform film thickness. | |
| Roller: | Suitable for small areas. Obtain a uniform film thickness. | Not recommended as a primer or first coat. Care must be taken to achieve the specified dry film thickness. At least 2 coats are recommended to |
| Penguard Express UHS Comp A | 3 parts |
| Penguard Express UHS Comp B | 1 part |
| Thinner | JOTUN Thinner No. 17 |
|---|
| Nozzle tip size (inch/1000): | 17-23 |
| Nozzle pressure (minimum): | 150 bar/2100 psi |
| Substrate Temperature | 0 °C | 5 °C | 10 °C | 23 °C | 30 °C | 40 °C |
| Touch Dry | 30 h | 19 h | 12 h | 3.5 h | 3 h | 2 h |
| Walk-on Dry | 43 h | 28 h | 19 h | 6 h | 5 h | 2.5 h |
| Minimum recoat interval | 36 h | 19 h | 18 h | 4 h | 3.5 h | 2.5 h |
| Dry/cured to service | 21 days | 13 days | 8 days | 4 days | 3 days | 2 days |
For the maximum recoat interval, refer to the Application Guide (AG) for this product.
Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.
| Touch Dry | The state at which light finger pressure leaves no mark or stickiness. |
|---|---|
| Walk-on Dry | The minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage. |
Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.
Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.
| Paint temperature | 23 °C |
| Pot Life | 1 h |
Temperature
Peak
140 °C
Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.
| Previous coat: | Zinc epoxy, zinc silicate epoxy, modified epoxy |
| Subsequent coat: | Epoxy, polyurethane, polysiloxane |
| Volume | Container Size | |
| (L) | ||
| Penguard Express UHS Comp A | 3.75 / 15 | 5/20 |
| Penguard Express UHS Comp B | 1.25 / 5 | 3/5 |
The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.
Store in accordance with national regulations. Keep containers in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.
| Penguard Express UHS Comp A | 12 months |
| Penguard Express UHS Comp B | 12 months |
In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.
This product can contribute to green building standard credits. Visit Jotun.com for more information or contact your local JOTUN representative.
EPDs are available at www.epd-norge.no
For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.
Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.
When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.
Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.
The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.
Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.
In case of any discrepancy between language versions, the English (UK) version shall prevail.
Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.
Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.
