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Barrier 80 Epoxy Zinc-rich Primer

Quick Specs

Barrier 80 Epoxy Zinc-rich Primer is a zinc-rich primer in the epoxy system. In the industrial protective coatings sector: suitable for steel structures and pipelines at corrosivity up to C5 (ISO 12944-2). Suitable for carbon steel, repair of inorganic zinc silicate coatings, and worn galvanized steel substrates. Parameters on this page: volume solids 61 ± 2%; dry film thickness 40–90 µm; theoretical spreading rate 15.3–6.8 m²/L. Comparable products from the same brand: Barrier 65 S Epoxy Zinc-rich Primer, Barrier 65 Epoxy Zinc-rich Primer, Barrier 75 CN Epoxy Zinc-rich Primer.

Source: JOTUN original technical data sheet (TDS) 'Barrier 80 Epoxy Zinc-rich Primer'. Spreading rate and other values converted from the TDS; for reference only.
The above content is compiled from the manufacturer's datasheet and this site's parameter tables. For selection, coating systems and lead times, pleaseContact Usfor confirmation.

This page carries the full TDS for this product, translated from the manufacturer's original document. No file download is needed; for an original-language copy, send an enquiry.

Volume Solids61 ± 2%
Dry Film Thickness40–90 µm
Theoretical Spreading Rate15.3–6.8 m²/L
VOC380 g/L
Density / Specific Gravity2.5 kg/L
Number of ComponentsTwo-component
Flash Point27 °C
ThinnerJOTUN Thinner No. 17
Mixing Ratio3 parts : 1 part (by volume)

Browse Similar Models by CategoryThis model belongs to: Primer, Zinc-rich Primer, Epoxy

FAQ

How many components does Barrier 80 contain?
Barrier 80 is a two-component product. Mix to the ratio shown in the Application Data table on this page before use.
What is the mixing ratio of Barrier 80?
Mixing ratio of Barrier 80: 3 parts : 1 part (by volume).
What is the typical dry film thickness of Barrier 80?
Typical dry film thickness of Barrier 80: 40–90 µm; final value depends on the coating system and design requirements.
What is the theoretical spreading rate of Barrier 80?
Theoretical spreading rate of Barrier 80: 15.3–6.8 m²/L; actual consumption varies with substrate roughness, application loss and colour hiding power.
What is the volume solids of Barrier 80?
Volume solids of Barrier 80: 61 ± 2%.
What is the VOC of Barrier 80?
VOC of Barrier 80: 380 g/L.
Which thinner is recommended for Barrier 80?
Recommended thinner for Barrier 80: Jotun Thinner No. 17.
What is the flash point of Barrier 80?
Flash point of Barrier 80: 27 °C. Storage, transport and application per the product safety data sheet.
How long does Barrier 80 take to dry?
Drying time of Barrier 80 under standard conditions: touch dry 50 min; actual values depend on temperature, film thickness and ventilation.
Which standards apply to Barrier 80?
As recorded in the technical data on this page: industrial protective coatings: for steel structures and piping in corrosivity categories up to and including C5 (ISO 12944-2); ISO 3233 (see the application instructions on this page). Specific applicability is subject to the manufacturer's technical data sheet and the coating system.
Where can Barrier 80 be purchased?
RichTech Industrial Technology (Shanghai) Co., Ltd. distributes industrial and marine coatings, representing brands including JOTUN, HEMPEL, International, PPG and KANSAI, and provides product selection, coating systems and quantity calculations. Company address: Changhui Building, 799 Yinxiang Road, Jiading District, Shanghai.

Epoxy Zinc-rich Primer (0HM)

Product description

A two-component polyamine-cured zinc-rich epoxy coating. A high-solids product with high zinc powder content. Meets the composition requirements of SSPC Paint 20 Level 2 and ISO 12944-5. Provides good anticorrosive performance when used with other coatings. Used as a primer in atmospheric environments. Suitable for carbon steel, repair of inorganic zinc silicate coatings, and worn galvanized steel substrates. The zinc powder in this product complies with ASTM D520 Type II.

Typical Use

Industrial protective coatings:

Suitable for steel structures and pipes in corrosivity categories up to C5 (ISO 12944-2). Recommended for offshore environments such as refineries, power stations, bridges, buildings, mining equipment and general structural steel. Designed for use as a primer in combination with other coatings for improved durability.

Others

Approvals and Certificates

Tested for high durability in corrosivity category C5 according to ISO 12944-6. Other certificates and approvals are available on request.

Colour

Grey

Product Data

PropertyTest / StandardDescription
Volume SolidsISO 323361± 2 %
Gloss (GU 60°)ISO 2813Matt (0–35)
Flash PointISO 3679 Method 127 °C
DensityTheoretical Value2.5 kg/L
VOC — USA / Hong KongUS EPA Method 24 (test value) (CARB (SCM) 2007, SCAQMD Rule 1113, Hong Kong)380 g/L
VOC — EUIED (2010/75/EU) (theoretical value)366 g/L
VOC — ChinaGB/T 23985-2009 (tested)392 g/L

The data listed are based on factory batch production and may vary slightly with colour.

Gloss descriptionAccording to JOTUN's definition of functional coatings

Film Thickness per Coat

Typical recommended specification range

Dry Film Thickness40–90 µm
Wet Film Thickness65–150 µm
Theoretical Spreading Rate15.3–6.8 m²/L

Surface Preparation

Surface Preparation Summary

Surface Preparation

SubstrateMinimumRecommended
Carbon SteelSt 3 (ISO 8501-1)Sa 2½ (ISO 8501-1)
Shop-primed SteelClean, dry, intact and approved shop primer (compliantSweep blast or abrasive blast clean at least 70% of the area to Sa
compliant with ISO 12944-4 clause 5.4).2 (ISO 8501-1)

The recommended surface preparation provides optimum properties including adhesion, corrosion resistance, heat resistance and chemical resistance.

Application

Application Methods

This product may be applied by the following methods

Spray:Apply by airless spray.
Brush:Recommended for touch-up and small-area application. Take care to achieve the specified dry film thickness.

Mixing Ratio (by Volume)

Epoxy Zinc-Rich Primer 0HM, Component A3 parts
Epoxy Zinc-Rich Primer 0HM, Component B1 part

Thinner / Cleaning Solvent

ThinnerJOTUN Thinner No. 17

Airless Spray Guidance

Nozzle tip size (inch/1000):15-21
Nozzle pressure (minimum):150 bar/2100 psi

Drying and Curing Time

Substrate Temperature5 °C10 °C23 °C40 °C
Touch Dry50 min20 min10 min4 min
Walk-on Dry5 h4 h2.5 h40 min
Minimum recoat interval5 h4 h2.5 h40 min
Dry/cured to service10 days7 days5 days2 days

For the maximum recoat interval, refer to the Application Guide (AG) for this product.

Drying and curing times are determined based on temperature and relative humidity below 85%, with dry film thickness within the average range.

Touch DryThe state at which light finger pressure leaves no mark or stickiness.
Walk-on DryThe minimum time after which the coating allows normal foot traffic without leaving permanent footprints, marks or other physical damage.

Minimum recoat interval after drying: the recommended minimum interval before applying the next coat.

Dry/cured to service: the minimum time before the coating can be permanently exposed to a specific environment/medium.

Induction Time and Pot Life

Paint temperature23 °C
Induction Time30 min
Pot Life12 h

Heat Resistance

Temperature

ContinuousPeak
Drying, atmospheric120°C140 °C

Withstands peak temperatures for a maximum of one hour.

At the above temperatures, protective performance is unaffected, but appearance may be affected.

Product Compatibility

Depending on the actual exposure conditions in service, this product may be used with various primers and topcoats. Some reference systems are listed below. For specific systems, contact JOTUN.

Previous coat:Inorganic zinc shop primer
Subsequent coat:Epoxy, modified epoxy, polyurethane

Typical Packaging Sizes

VolumeContainer Size
(L)
Epoxy Zinc-Rich Primer 0HM, Component A3 / 6.755 / 10
Epoxy Zinc-Rich Primer 0HM, Component B1 / 2.251 / 3

The packaging sizes above are typical reference sizes for factory batch production. Due to regional regulatory differences, packaging sizes and capacities may vary by region.

Storage

Store in accordance with national regulations. Keep in a dry, cool, well-ventilated place away from heat and sources of ignition. Keep containers tightly closed. Handle with care.

Shelf Life at 23 °C

Epoxy Zinc-Rich Primer 0HM, Component A24 months
Epoxy Zinc-Rich Primer 0HM, Component B24 months

In some markets, the stated shelf life may be shortened to comply with local legal requirements. The above is the minimum shelf life; thereafter, testing is required to confirm quality remains acceptable.

Precautions

For professional use only. Applicators and workers must be trained, experienced, capable and equipped to mix, stir and apply the coating correctly in accordance with JOTUN's technical documents. Applicators and workers must wear appropriate personal protective equipment when using this product. This guidance is provided based on current product knowledge. Any proposed modification to suit site conditions must be approved by the responsible JOTUN representative before use.

Health and Safety

Read the safety warnings on the container packaging. Use in well-ventilated conditions. Avoid inhaling spray mist and avoid skin contact. In case of accidental splashes on skin, wash immediately with a suitable cleaner, soap and water. In case of eye contact, rinse thoroughly with water and seek medical attention immediately.

Colour Variation

When used primarily as a primer or antifouling coating, products may show slight colour variation from batch to batch. Such products, and epoxy products used as topcoats, may chalk when exposed to sunlight.

Gloss and colour retention of topcoats depend on the colour type, the surrounding environment such as temperature and UV intensity, application quality and product type. Contact your local JOTUN office for further information.

Disclaimer

The information in this datasheet is based entirely on knowledge gained in our laboratory and in practice. JOTUN products are regarded as semi-finished products, and their use is generally beyond our control. JOTUN therefore guarantees only the quality of the product itself. To comply with local regulations, the product may be adjusted, and we reserve the right to modify the datasheet without further notice.

Users should consult JOTUN for specific guidance on the suitability of the product for their requirements and applications.

In case of any discrepancy between language versions, the English (UK) version shall prevail.

Information is subject to the manufacturer's latest version; the manufacturer's latest TDS prevails.
The technical parameters on this page are taken from the product's original manufacturer technical datasheet, the copyright of which belongs to the manufacturer. If a rights holder considers the presentation inappropriate, contact us for verification and handling.

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Purchase & Documents

Packaging specifications and batch lead times are subject to actual availability. PleaseContact Uscontact us for project-based calculation.

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